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Authors : Dr. D. SENDIL KUMAR , Dr. ISHRAT MEERA MIRZANA , Dr. M. SIVARAJ M.E, M.C.C, PH.D.,Dr. G. BALAMURUGA MOHAN RAJ , Mr. K. NAGA SURESH .
CNC machines have revolutionized the industry by providing
unmatched precision, efficiency, and versatility. This book,
“Advanced CNC Machining Techniques,” delves into the
comprehensive realm of CNC technology, covering its evolution,
applications, and the integration of modern advancements such as
Artificial Intelligence (AI) and the Internet of Things (IoT).
In the initial chapters, we lay the groundwork by introducing the
fundamental concepts of CNC machines and their predecessor,
Numerical Control (NC) machines. We explore the working
principles, key components, and various classifications of NC
machines, highlighting their significant applications and benefits. A
comparative analysis between conventional and NC machines sets
the stage for a deeper understanding of CNC technology.
As we progress, the focus shifts to CNC machines, emphasizing their
functions, advantages, and wide-ranging applications. Detailed
comparisons between NC and CNC machines provide insights into
the superior capabilities of CNC technology. The book further
explores Direct Numerical Control (DNC) and Adaptive Control
Systems, offering a glimpse into advanced manufacturing
methodologies.
A critical section of the book is dedicated to the constructional
features and control systems of CNC machines. Here, we delve into
the intricacies of main drives, axes feed drives, recirculating ball
screws, and tool changers, providing a technical perspective on the
inner workings of these machines. The section on CNC control
systems discusses various types of control mechanisms, ensuring a
comprehensive understanding of the subject.
The chapters on CNC programming provide a practical approach to
mastering CNC operations. From understanding world axis
standards to coordinate systems, linear and polar coordinates, and
manual part programming for lathes and milling machines, this
section equips readers with essential skills for efficient CNC
programming.
In the realm of CNC architecture design, we explore operating
systems, real-time programming, process management, scheduling,
synchronization, and inter-process communication. This segment
offers valuable insights into the software and hardware aspects of
CNC systems, ensuring a holistic understanding of the technology.
The book also covers PC-NC and open CNC design, providing an
overview of software development architectures, task modules, and
synchronization techniques. The discussion extends to inter-
departmental cooperation and practical examples of programming
for motion control systems, offering a well-rounded perspective on
CNC design and implementation.
One of the most exciting sections of the book is dedicated to the
integration of AI in CNC technology. We examine the impact of AI
on manufacturing, AI-powered tools and machines, and the ability
of AI to process large data sets. The adoption of AI in CNC machine
shops, optimization of machine tools, cutting tool wear prediction,
and maintenance strategies are explored in detail, showcasing the
transformative potential of AI in the industry.
The concluding chapters focus on the future of CNC machining with
AI and IoT. We discuss the importance of IoT for CNC machines,
the challenges and opportunities it presents, and the transformative
power of these technologies in enhancing precision and efficiency.
This book aims to serve as a comprehensive guide for students,
professionals, and enthusiasts in the field of CNC technology. By
providing a detailed exploration of CNC machines, programming,
architecture design, and the integration of AI and IoT, we hope to
inspire innovation and excellence in the world of manufacturing.
We extend our gratitude to the numerous experts and practitioners
who have contributed their knowledge and insights to this book.
Their expertise has been invaluable in creating a resource that we
believe will be of great benefit to the CNC community.
Welcome to the fascinating world of CNC machines. We hope this
book enriches your understanding and sparks your passion for this
remarkable technology.
Format | Paperback |
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Language | English |